Industrial Design & Product Development

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Transforming Footwear Ideas into Market-Ready Insoles

Led by Mikhil Sonavaria, our in-house Industrial Designer with over 10 years of dedicated experience in insole product development, we help brands create innovative, high-performance insoles from concept to production.
Since 2015, Mikhil and his multidisciplinary design and engineering team have developed products across sports performance, medical, smart wearables, rehabilitation, and consumer footwear. By combining industrial design, biomechanics, engineering, prototyping, and manufacturing expertise, we help our customers bring differentiated products to market faster.
Whether you're launching a new brand, improving an existing product, or developing a completely new technology, our team works as an extension of yours.

PU Sports Insole with Arch Support

Running Insole Breathable

PU Pain Relief Insole with Arch Support

PU Sports Insole

Rebond Sports Insole

Walking Insole with Cushion

3D Printing Insole Customized

Foam Insole for Running

Cushion Insole

ETPU Sports Insole

FOAM Breathable Arch Support Sports Insole

Carbon Fiber Sports Insole

Foot Paint Relief Insole

Orthotics Insole

Heavy Duty Support Insole

Plantar Fasciitis EVA Insole with dual density

Plantar Fasciitis Insole

Plantar Fasciitis Insole Arch Support

Pain Relief Orthotics Insole

Our Experience

Over the past decade or so, we have been dedicated to developing insole technologies for various fields, and our product technologies now cover consumer goods, medical applications, wearable technologies, and high-performance sports equipment.

Sports Performance Insoles

Carbon Fibre Performance Insoles

Medical & Orthotic Insoles

Diabetic Care Insoles

Children's Orthotic Solutions

Shock Absorption Systems

Energy Return Designs

Smart Insoles

Step Counting Insoles

Fall Detection Insoles

Heated Insoles

Custom Fit Insoles

Injury Recovery & Rehabilitation Insoles

EVA, PU, TPU and Hybrid Construction Insoles

End-to-End Product Development

We do not merely create aesthetically pleasing insoles; we are committed to developing insole solutions that are manufacturable.

Research And Strategy

Understanding the user, market, competition and product positioning before development begins.

Industrial Design

Creating functional, ergonomic and visually appealing products optimized for comfort and performance.

Engineering Development

Mechanical design, material selection, manufacturing optimization and production-ready CAD development.

Biomechanical Considerations

Designing products around human movement, comfort, support, pressure distribution and performance.

Rapid Prototyping

Fast iteration using 3D printing, CNC machining and functional prototype development.

Manufacturing Support

DFM (Design for Manufacturing), tooling development, production documentation and supplier coordination.

Areas of Expertise

Performance Footwear
Designed for athletes seeking better energy return, stability and comfort.

Medical & Orthotic Products
Solutions focused on pressure relief, rehabilitation and long-term foot health.

Smart Wearables
Integration of electronics, sensors and wearable technologies into footwear products.

OEM & Private Label Development
Helping brands create unique proprietary products ready for commercialization.

LET'S WORK TOGETHER

Meet the Designer

Mikhil Sonavaria
Industrial Designer | Product Development Specialist

Mikhil has been designing innovative insole solutions since 2015, working across sports performance, healthcare, wearable technology and consumer products.

His expertise bridges industrial design, engineering and manufacturing, enabling brands to transform ideas into commercially successful products.

Supported by an experienced team of designers and engineers, every project is developed with equal emphasis on innovation, manufacturability and product performance.

LET'S WORK TOGETHER

Ready to Build Your Next Insole?

Whether you're developing a next-generation sports insole, a medical device, a smart wearable or an entirely new footwear innovation, our team can help transform your idea into a production-ready product.

Let's design the future of footwear together